IP68 MOTOR WITH GREAT INSULATION RESISTANCE
"Title Winner of SIH 2019 – Hardware Edition" with a cash prize of Rs.50,000/-
The
problem statement is Insulation issue in Auxiliary deck machinery motors. As the name suggests, the insulation resistance
is the ability of the insulation material to resist the current flow.
· With time, the insulation begins to age, and it causes
deterioration in the performance of the insulation.
·
Harsh operating environments where the electrical
insulation is exposed to extreme operating temperatures, moisture, and
chemical contamination, as experienced on a ship, will accelerate the
deterioration process.
· It's extremely critical to always know the electrical condition (IR) of the insulation in ship's electrical equipment at all times to avoid any accident such as electrical shock, fire, short circuit etc.
SCOPE:
Ø So
our innovation caters to this by providing a suitable material of class H insulation(Silicone coated fiberglass fabric, winding wires, enamel coating for
windings) that has the capability to provide excellent insulation, moreover
the motor body has to be IP68 rated as per EED-Q-071(R4), thus we have designed
a unique IP68(Ingress Protection)
totally enclosed fully sealed motor body, sealed using silicone rubber,
polyamide gland, mechanical seal and epoxy coating thus making the motor
impervious to water and other fluids. The statement of technical requirement
also stated the need for an anti-condensation heater and we have also provided
one as per standards.
Ø Our innovation will provide solution against water
leakage, dust and chemical contamination and increase the insulation resistance
in motors thus prevent short circuiting and potential fire accidents.
Ø Our
motor provides the required solution in a cost efficient manner. It will also
meet the safety requirements and standards with excellent insulation
resistance.